2025 – Integration of Digital Twin, IoT and LoRa in SCARA Robots for Decentralized Automation with Wireless Sensor Networks

Resumo (EN)

The integration of Digital Twin (DT), Internet of Things (IoT), and Long Range Wireless (LoRa) technology in industrial automation increases efficiency, flexibility, and real-time monitoring. This study proposes a decentralized automation architecture for SCARA robots, leveraging wireless sensor networks to improve scalability, reduce the number of infrastructure components, and optimizing data-driven decision-making. Experimental validation demonstrated a 74.9% reduction in cycle time, decreasing from 55.42 s to 13.91 s across all test scenarios. The system achieved a 98.6% packet delivery success rate, ensuring reliable communication, while latency remained between 1 and 2 s, maintaining synchronization between the real robot and its digital twin. The main contributions include the following: (i) a decentralized control framework for SCARA robots, (ii) an evaluation of LoRa-based wireless communication, and (iii) experimental validation of feasibility. The results confirm the effectiveness of the system in stable real-time data transmission and precise robotic movements, offering a cost-effective alternative to conventional structures. Despite the advantages, challenges such as data security, interoperability, and real-time synchronization require further research. This study provides insights into the practical implementation of DT, IoT, and LoRa in industrial robotics, paving the way for advancements in smart manufacturing and Industry 4.0.